Robotic Palletizer
Using collaborative robots, ONExia’s robotic palletizers require no caging or guarding to operate providing a flexible alternative to industrial packaging machinery.
Why you need a ONExia Palletizer
This is more than just a robot placing cases on a pallet.
Every robotic palletizer is designed with the features needed to automate palletizing safely and successfully using a cobot.
- Minimal footprint - no caging or guarding needed to operate
- Quick deployment - requires a 110v outlet and an air line
- Portable - built-in fork pockets within the welded base
- Multi-pallet reach - stack pallets on either side of the cobot
- Flexible design - easily adjusted for new pallet configurations
Advantages of Cobot Palletizers
Automate the dull, ergonomically unsafe task of palletizing boxes with a cost effective, robotic solution.
Minimal Footprint
By using a cobot the overall footprint of automation is comparable to the space required for manual palletizing.
Flexible Automation
Easily change out end-of-arm tooling and adjust pallet configurations without writing a line of code.
Industry Leading ROI
Cobots provide a cost effective alternative to centralized robotic palletizers providing an ROI of under one year.*
Repurpose Existing Labor
By automating palletizing, existing labor can repurposed to positions that are more difficult to automate and more desirable to work in.
*Running 3 shifts a day, actual ROI may vary based on production rates.
ONExia's partnered & preferred robot vendors.
Robotic Palletizing Software
Automation without writing a line of code.
Build and save custom pallet configurations without writing a line of code using ONExia’s drag-and-drop cobot palletizing software.
- Simple interface - designed for non-technical end users
- Pallet library - build, edit, and save hundreds of configurations
- Admin controls - limit access based on user credentials
- Dual mode - tend two separate lines with one PalletizHD
Every ONExia collaborative robot palletizer comes with the palletizing software preloaded on the panel PC.
Customize Layers
- Create any layer configuration
- Orient shipping labels
- Add slip sheet between layers
Data Communication
- Signal AGVs to remove pallets
- Monitor system output in real time
- Interact with inventory software
System Functionality
- Operated through a single touchscreen
- Adjustable safety scanner zones
- Built-in conveyor controls
Collaborative Robot Specialists
10 years of cobot integration experience.
Every palletizing application is reviewed by the ONExia team of engineers and is delivered as a fully developed, production ready solution.
- Custom accessories - conveyors, grippers, and slip sheet racks designed specific to every application
- Machine safety - collaborative rated palletizers and integrated safety controls on conveyors
- Simplified software - drag-and-drop pallet building and conveyor control through the ONExia palletizing software
- Support & training - a full team of engineers to assure a successful cobot deployment
Collaborative Robot Safety
Designed and built by ONExia Inc. in Pennsylvania, every palletizer features a collaborative safety rating.
Using collaborative robots from industry leading vendors and safety rated components, ONExia robotic palletizers have been reviewed by a third party and conform to the safety ratings necessary to run unguarded within palletizing applications.
End-of-arm Tooling
Designed specific to each application, every ONExia Robotics Palletizer comes with the end-of-arm tooling needed to assure your cobot deployment is successful.
- Dedicated vacuum pumps – in line with every suction cup for maximum vacuum capacity
- Dual pick functionality – pick two cases at once for increased cycle time
- Vacuum sensors – assure pick is successful prior to moving over the pallet
- Tool changer – easily interchange grippers without powering down the system
Custom In-Feed Conveyors
Designed to work with existing conveyor layouts, ONExia’s nesting systems provide a flexible pick point that is controlled through the palletizing software.
- Hand adjustable guide rails for single and dual pick options
- Pneumatic nest controlled through the palletizing software
- Indexing sensors to eliminate back pressure
- Integrated e-stop for end-user safety
- Plug and play design with a ONExia palletizer
A Single Point of Purchase
Simplify the buying process by working with ONExia.
Partnered with industry leaders of conveyors and stationary machinery, ONExia delivers fully integrated, turn-key packaging lines through a single Purchase Order.
- Conveyors - custom configurations integrated with indexing and safety controls
- Case sealers - selected based on end-user specification
- Vision systems - fully integrated bar code readers and quality control inspection solutions
PalletizHD - Robotic Palletizer
The PalletizHD is the most robust cobot palletizer on the market, automating the most ergonomically challenging line tasks.
- High payload - handle case weights up to 60 lbs, or pick multiple lighter cases at once for increased output
- Vertical reach - stack pallets over 96 inches in height
- Production speed - runs a consistent 7 picks per minute rate
PalletizUR - Collaborative Palletizer
A turn-key palletizer designed for Universal Robots that requires no programming to operate.
- Integrated Universal Robots cobot arm
- Drag-and-drop pallet building on a touchscreen interface
- Fully collaborative, no caging or guarding required
